HDPE/PVC double wall
Corrugated Pipe Production line |
HDPE/PVC double wall Corrugated Pipe
Production line | Pipe Production Line |
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| HDPE/PVC double wall
Corrugated Pipe Production line |
| Specifications: |
We can offer you the corrugated
pipe production line from 90-1200mm. Depend on
your requirement.
We will send you the complete
of technical data when you contact with us. |
| Advantages: |
1. There are two type of
corrugation forming unit, vertical (forming mould
block up-down open& close) and horizontal
(forming mould block left-right open& close),
each of them has its own advantage and
disadvantage. We analyze the two types completely
and acquire the best proposal which type suitable
to which pipe diameter. So we are the unique maker
who masters the two produce technologies in China.
a) Pipe inner diameter less than 800mm pipe
line adopt vertical forming, corrugate forming
mould adopt chain moving, of high mobility,
no-mechanical impact, running steady, and of long
lifetime. Easily separate up-down bracket without
moving away mould block.
b) Pipe inner diameter
larger than 800mm adopt horizontal forming,
corrugate forming mould adopt spindle style
moving, greatly decrease mould number, save
customer investment.
c) Newly-designed mould
block running track, decreases friction between
mould bottom and track, and friction between
moulds, improve mould running stability and
reliability, prolong machine lifetime.
d)
Corrugate forming unit equipped with auto
power-off protection device. Corrugate forming
unit will auto quit from mould when power is off.
e) Large transmission ratio new style gear
box, need no manual operate, easy to
maintain.
2. Latest and most reliable
double wall faucet solution. We promote the chart
and equipment, conquered general double wall
faucet problem: low finish product rate, low line
speed, require high quality raw material. Our line
is of high finish product rate, high line speed,
and requires common material. Efficiently increase
customer market competing power.
3. Only maker
in China adopt precise compression casting forming
mould. Adopt integer compression cast technics,
inner vacuum air channel is once casting moulding,
of higher intensity, precise dimension, dense
texture, long lifetime, avoid intensity decreasing
caused from twice process, much better than
traditional casting technics.
4. Adopt
Al-alloy material cooling calibrating water
sleeve, increase cooling efficient, and improve
both pipe quality and capacity. Adopt compression
cast technics. As you know, steel sleeve has low
heat transfer coefficient, and copper sleeve is
overweighted, while Al sleeve is light, of high
intensity, good heat emission effect, so as to
ensure high produce efficient.
5. Special high
intensity material compound extrusion die head.
Die head adopt the same material to extruder
barrel and screw, nitriding fine quality
38CrMoAlA, nitriding depth: 0.8mm. compare with
normal die steel or 40Cr, of high intensity, and
long lifetime.
6. Optimized corrugate forming
design based on large production data analysis,
ensure lightest meter-weight in same ring
stiffness. We sold many large diameter PE double
wall corrugate pipe line, so we can get a lot of
customer feedback data. We analyze those data with
method developed by Beijing Chemical Industry
University, continuously optimizing pipe corrugate
forming, make sure the corrugate forming is most
reasonable.
7. Austria B&R PCC touch
screen central controlling system, include one
central control computer and several distribute
PLC control systems. It can run both separately
and interlock control, satisfy customer all kind
of demand.
a) 15” colorful touch screen,
friendly HMI, visual control production
line.
b) Owns long-distance communication
function, realized the diagnosis and maintenance
for production line from long distance.
c)
Storage large number of flow chart data to produce
different specification pipes, intelligent auto
optimizing and tracing flow chart data. Storage
large number of manage data, can lock flow chart
data in three level: system manager, produce
manager and operator. Data statistic function,
collect response produce data for manager
analysis.
d) Alarm function to monitored data
such as communication, current, temperature,
pressure., etc. Auto store those affaires for
analyze fault causation.
8. Extrusion
system. Adopt different high efficiency single
screw extruders for inner and outer layer of
double wall corrugation pipe according to
different production line model, ensure enough
capacity and save energy. Extruder position can be
adjusted in tri-dimension, that’s up-down,
left-right, fore-and-aft, easy to connect with
mould. Screw and barrel adopt Germany latest
technology: screw is four-section separate style,
barrel feeding adopt asymmetry groove structure,
greatly increase transmission efficiency, and
equipped auto temperature control water cooling
system. Equipped high torque, high rotate speed
special gear box, ensure extrusion material with
high efficiency and low energy consumption. All
extruder equipped with Taiwan SHINI auto feeder
and drying hopper.
9. New designed double side
opening spray cooling water tank, water
temperature and level auto controlled, easy to
operate and maintain. At the end of cooling water
tank, there is continuous tension initiative pipe
convey device, which haul-off cooled pipes,
efficiently decrease forming unit load, and avoid
tradition pedrail haul-off caused troubles:
haul-off speed not synchronous with forming unit,
even break forming mould or forming unit.
10.
Adopt Italy SICA technology auto cutter, working
reliable. PCC and special mechanical structure
double control, ensure cutting precision.
Especially when produce belling pipes, with very
high precision, ensure cutting blade fixed in
right position, increase finished production
rate.
11. Auto stacker with two-level stack
structure, efficiently decrease pipe falling
impact, protect pipe surface not broken, increase
pipe quality, and improve working circumstance.
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HDPE/PVC double wall Corrugated Pipe
Production line:
The corrugated pipes production extrusion lines
has this function
1. there is only us in China
who can produce both vertical and horizontal
corrugation forming unit.
2. there is only us
in China who adopts precise compression casting
corrugation forming mould.
3. there is only us
who adopts Al-alloy material cooling calibrating
water sleeve.
4. there is only us who adopts
importation control system in same production line
in China.
On basis of absorbing the
most latest techology from German and Canada
companies we develop this line.
In China we
can show you at least 40 running lines
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Please ask us for A detailed description of
products if you
want.
Email:topmachinery@yahoo.cn |
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